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The Aqueous DPF Cleaning Process
Aqueous is best for:
Non-Destructive
Aqueous can handle just about any type of filter. The non-destructive water-based cleaning process does not compromise the substrate of a filter.
Ultra-fast turnaround
The Aqueous cleaning process can usually be completed in just a couple of hours. Getting your trucks back on the road the same day is a game changer.
Odd shaped filters
There’s no need to cut open filters that have tapered inlets and/or outlets. Aqueous has adapters to accommodate many different shaped filters.
STAGE 1: Pre-Clean
Inspect & Benchmark
- Visual inspection – check for damage & evidence of upstream issues.
- Wire/Pin test for plugged cells.
- Measure the airflow of the filter.
- Measure the filter weight.
- Check for cracks in the brick using the built-in light.
Document & Record
- Record pre-clean Inspect & Benchmark results into FilterTrak software.
- Take “Before” pictures of the filter.
- Note: With new equipment purchase get a Free 1-year subscription to FilterTrak (our professional DPF service management software tool).
STAGE 2: CLEAN
Pre-Soak
- Pre-soak the filter for 10 minutes with surfactant.
- The proprietary surfactant loosens up the particles in the filter.
- Surfactant is conveniently stored below the soaking station.
Wash
- New touchscreen functionality.
- The computer-controlled nozzle traverses the filter face.
- Quick-change adapters for odd-shaped filters
- The wash cycle takes about 20 min.
Fast Dry
- Uses high-velocity, heated air.
- Most filters dry in 20 minutes.
- An adapter kit is available for many odd and irregularly shaped filters.
- Exclusive to the Aqueous package.
STAGE 3: Post-Clean
Inspect & Benchmark
- Wire/Pin test for plugged cells if needed.
- Measure & compare the airflow of the cleaned filter to determine effectiveness.
- Measure & compare the cleaned filter weight to see how much soot was removed.
Document & Record
- Record post-clean Inspect & Benchmark results into FilterTrak software.
- Take “After” pictures of the filter.
- Note: With equipment purchase get a Free 1-year subscription to FilterTrak (a customizable, software tool for tracking DPF Service records).
Install & Finish
- Re-install the clean filter on the vehicle.
- On your terms and timing.
- Get that truck back on the road.
Harness the Power of Water to Clean DPFs & DOCs FAST using the Filtertherm® Aqueous DPF Cleaning system.
THE AQUEOUS DPF CLEANING SYSTEM
BY FILTERTHERM®
The Filtertherm® Aqueous Cleaning System is simply much faster with comparable results. The same-day turnaround of a few hours vs overnight (24 hours) is a game changer for fleets.
Plus the convenience of cleaning odd-shaped, light-duty, or off-road systems without the need to cut the units open.
Ergonomic, computer-controlled, with built-in safety controls.
Proudly Designed and Built in the USA.
**Get a FREE 1-year subscription to FILTERtrak™ (a $1,200 value) with the purchase of any Filtertherm DPF cleaning package.**
Videos
View videos about the Aqueous System.
The Filtertherm® Aqueous Cleaning System is a complete solution for your fleet. This comprehensive package includes:
- The advanced Aqueous DPF Cleaning Machine – with a NEW touchscreen, a pre-soak station, and edge-to-edge computer automated cleaning with a continuous low-pressure, high-flow water stream in a self-contained system.
- The Ultra-fast Drying Cabinet – dries most filters in 20 minutes or less, and has a capacity for a wide range of filter sizes, shapes, and types – with a compact footprint.
- Plus, the multi-purpose Inspection Table – is designed for flow testing, & weighing a filter before & after cleaning. Includes a high-intensity light for crack testing & storage for wire rods (pin testing) and a device shelf.
To see how fast you can start saving time and money with the Aqueous DPF Cleaning package, use our new ROI tool.
How often should you clean your DPFs?
There have been many myths and misconceptions about aftertreatment systems. Some people think you can just ignore them until the dreaded “derate”. Others think you can base all emissions servicing on the OE specs alone. That’s just not the case in the real world.
OE service recommendations are between 200,000 – 300,000 miles, or 4500 hours – whichever comes first. Aftermarket manufacturers of DPFs recommend cleaning at 50,000 – 70,000 miles, or 1,000 hours – whichever comes first. These numbers are generally overly optimistic and presume perfect operating conditions.
Based on our experience, Filtertherm® recommends servicing your DPF at least once a year. Removing the soot regularly will help extend the life and performance of your fleet’s aftertreatment systems and engines. Hardened ash build-up in the system restricts the flow and often causes unnecessary engine issues or failures.
It’s vital to establish a maintenance schedule that also takes into consideration the real-world driving conditions of the vehicle. Trucks that are run in stop-and-go traffic or high idling situations often need dpf cleanings at closer intervals.
Proper DPF maintenance is key to a healthy truck & in turn a HEALTHY FLEET.
Designed and Built in the USA
Designed and Built in the USA
DPF Service Tracking Software
FILTERtrak™ custom-built, cloud-based, searchable software tool for Fleets and DPF Cleaning facilities.
FILTERtrak™ stores before/after filter pictures, vehicle info, filter info, cleaning records, and more.
FILTERtrak™ is responsive making it simple to use & view all your DPF service data on multiple devices!
Get a FREE 1-year subscription to FILTERtrak™ (a $1,200 value) with the purchase of any Filtertherm DPF cleaning package.
